Proper care of your lithium‑ion forklift batteries is essential to maximise their lifespan and keep your operations running smoothly. In this article, we’ll share proven tips to help you get the most out of your investment and avoid unexpected downtime.
Optimal Charging Practices
- Avoid Full Discharge: Never let your battery drop below 20%, frequent shallow cycles are far healthier than deep drains.
- Charge During Breaks: Top up your lithium‑ion forklifts whenever you have downtime, rather than waiting for a full depletion.
- Temperature Control: Charge and store batteries between 10–30 °C to prevent stress from extreme heat or cold.
Regular Inspections
- Clean Connections: Keep terminals and connectors free of dust and corrosion to maintain optimal conductivity.
- Visual Health Check: Inspect for swelling, leaks or damage and address any irregularities immediately to prevent failure.
- Assess Cooling Vents: Ensure air intake and exhaust vents are clear of debris to prevent overheating.
Smart Storage Solutions
- Store Partially Charged: Keep batteries at around 50% state of charge if left idle for more than a week.
- Cool, Dry Environment: Avoid humid or hot storage areas to reduce self‑discharge and degradation.
- Rotate Usage: In multi‑forklift fleets, rotate forklifts evenly so no single unit sits unused for too long.
Advanced Lifespan Tips
- Avoid Overcharging: Unplug once fully charged, extended float charging can heat the cells and shorten life.
- Use OEM Chargers: Always use manufacturer‑approved chargers to protect the battery’s chemistry and warranty.
- Clean Connections: Regularly inspect and clean battery terminals and connectors to prevent residue build‑up and uneven charging.
Power Up for Longer
By following these battery care strategies, smart charging, routine inspections, proper storage, and advanced lifespan tips, you’ll keep your lithium‑ion forklifts lifting at peak performance for years to come.
Contact myForklift today for a custom battery health review and ensure your fleet stays powered up and productive!